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Urea remains the most widely used nitrogen fertilizer worldwide. However, its massive losses during fertilization remain an
impediment for its bio-availability to crops. Therefore, slowing down the leaching and volatilization of urea during crop
fertilization has emerged as a solution to not only in saving the cost of food production but also preventing environmental damage
caused by excess urea accumulation. Although, it has been suggested that nanotechnology might provide solutions to this difficult
problem, thus far, practical strategies to do so have remained elusive. In this regard, we have developed urea coated hydroxyapatite
nano-hybrid as a platform for slow release of nitrogen. Further, we argued that if the percentage of nitrogen in the above nanocomposite
can be made close to that of urea, it would make such a solution economically viable. Thus, sol gel mixing of phosphoric acid and
calcium hydroxide in the presence of urea gave rise to urea coated hydroxyapatite rod shaped nanoparticles containing 40% N.
This resulting suspension was successfully flash dried to provide a stable solid nanocomposite with an average particle diameter of
approximately 60 nm. The laboratory process was successfully scaled up to pilot plant without sacrificing the properties observed at
the bench scale. It served as an unprecedented nitrogen slow release composition in water column studies at laboratory level. These
encouraging results were validated by applying this nano-hybrid as a slow release nitrogen fertilizer formulation in farmer’s field trials
for tea. The trials at farmer’s field level conducted in gravel soil (pH 4.5–5.0), with 50% reduction of the recommended amount of
N as urea (293.5 kg/ha per year) and with the reduction of number of splits (2 splits per year) yielded an increase of 5% of the yield
compared to the treatments conducted using urea (587 kg/ha per year, 4 splits). This nanotechnology based slow release fertilizer
approaches therefore, have the capacity to multiply into many futuristic sustainable global fertilizer solutions.
